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Fibermak Momentum Gen-2 CNC Laser

  • Fibermak Momentum Gen-2 CNC Laser

    Fibermak Momentum Gen-2 CNC Laser Ermak007

    The Fibermak is built for long-life with precision components and its rigid construction. It is able to work continuously delivering precisely cut parts in the most severe conditions.

    Fibermak offers the latest technology for flat sheet CNC metal cutting; the solid state laser, also known as the Fiber Laser.

    How does it work? Laser light created in the resonator is transferred flawlessly by fiber-optic cable to the surface of the sheet. The cutting process begins when laser light and assist gases (oxygen, nitrogen or compressed air) are focused on the material. With the help of proven technology tables; all axes are controlled precisely and parts are processed without the need for manual intervention.

    Advantages of fiber laser:
    • Fiber laser cutting is the fastest process for thin sheet metal.
    • The cutting process is done with higher quality compared to other options. A “clean cut” surface quality is obtained.
    • Reflective materials like aluminium, copper and brass can be cut with ease.
    • Excellent surface quality is obtained on mild steel up to 0.59" with a 2 kW resonator and up to 0.78" with 3kW and 4kW.
    • Part process cost is very low.
    • Little to no maintenance costs.
    • Consumable part cost is low. The only parts that need to be changed are nozzles, ceramics and lens protection glasses over long periods. There are no other consumable costs.
    • Resonator life is over 100,000 hours.
    Single Cable Servo Motor Technology
    • Fibermak has 4 servo motors for all axial movements. These are the latest technology single cable servo motors.
    • Power and process data are transmitted in one standard motor cable, significantly reducing costs.
    • This technology also gives more accurate positioning and more geometrically accurate parts.
    Laser Source
    • The ytterbium laser light is created inside the laser unit. Excitation is performed by laser diodes enabling high efficiency with low costs. Laser light created at the resonator is transferred to the cutting head by a fiberoptic cable without loss of power or quality. This provides a high beam quality appropriate for metal cutting.
    • The Power range of resonator source is between 500W and 6kW. As the wattage increases so does the cutting speed and capacity respectively.
    • Fiber Lasers are inherently made for maintenance free production. The importance is sustainable diode life lasting approximately 100,000 hours.
    • In any defective situation, part changing is easy because modules are designed as a quick change plug-n-play system.
    Chiller Unit
    • The chiller unit cools the laser source, the linear motors, and collimation unit: inside the cutting head.
    Extraction Unit
    • Provides a safe working area by absorbing small particles and smoke that occurs during production. The system is automatic once the cutting starts. The suction cells open actively according to the cutting head position.
    Automation Board
    • Fibermak’s automation equipment modules consist of drivers, IO units, height sensor, focal unit, shuttle table equipment etc. and their connections. The automation board enables the correct connection and cabling in the system resulting in less chance of errors.
    Conveyor
    • The conveyor is situated under the cutting area where small parts and scraps are fed to a wheeled container.
    Shuttle Table
    • It has two dynamic tables allowing continuous production while processing goes on. The operator collects cut parts and loads the next sheet for processing. Options include fully automated loading / unloading systems.
    • Shuttle with balanced control system: the balanced control provides smooth vertical movements for each shuttle table ensuring a controlled descent with heavy loads, preventing the collapse of parts.
    Cutting Head
    • laser beam is delivered to the cutting head by fiber optic cable
    • fiber optic cable is fixed to the input of cutting head
    • the laser is delivered to the focusing unit after being aligned in the collimator
    • the beam is set to desired focus using the lenses in the focusing unit
    • protection glass protects the lenses from the particles which are caused by the cutting process
    • the sensor insert is part of the elevation control system and helps to adjust the distance between material and cutting head
    • elevation control is checked with the most precise sensors available; this helps produce better cuts
    • the main function of the ceramic is to protect the cutting head
    • the nozzle is used to control the assist gases; it is also a part of the capacitive control system.
    Controller
    • the controller puts the operator in full command the machine
    • durable to all environmental effects like shock, vibration, dirt, moisture, high temp, electromagnetic zone, harsh usage etc
    • active touch screen and functional keyboard
    • short cut buttons provide ease-of-use; the buttons can be set to any desired function.
    • speed adjustment potentiometer allows you to adjust the axes velocities even during the cutting operation.
    Standard Equipment:
    • 4 Axis (X, Y, U, Z)
    • Servo motor
    • Auto-focus cutting head
    • 2kW laser source
    • Chiller unit
    • Clean-dry air system
    • Safety cabinet
    • Automatic-dual shuttle table
    • CAD/CAM Software ( Lantek, Metalix, Almacam)
    • 15" touchscreen controller
    • Conveyor
    • Warning lamp
    • Nozzle set
    Optional Equipment:
    • Linear motor technology
    • 3 kW, 4 kW and 6 kW laser source options
    • Extraction unit
    • Light safety barrier
    • Air conditioner for automation panel
    • Metalix, Almacam etc. CAD/CAM software
    Spare Parts & Technical Service

    Ermaksan’s technical service department can assist customers using remote support. Machine software can be updated and any possible problems can be examined when accessed by the technicians through the remote access feature.

    The best of the German Technology is used in all control units within the system. Installing spare parts is quite simple. All products designed as modular plug and play, therefore you can easily replaced.

    Spare parts are available at short notice. Spare part and technical service/support is available in 62 countries around the World. All used parts and spare parts are guaranteed to be supplied for 10 years.

    Fibermak Momentum Gen-2 CNC Laser Fibermak Momentum Dual Shuttle Table Fibermak Momentum Cutting Head Detail Ermakson Auto-Pallete Table Loader Fibermak Momentum Control Panel Fibermak Gantry and Linear Rail Detail

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Ron Mack Machinery has been in business for over 50 years