Ermaksan has obtained the principle of providing customer satisfaction by product quality and durability, technology, price and after sales support. Lasermak Presents reflects nowadays latest technology and meets whole expectations by its high performance, high velocity, high accuracy, wide application range, low running and maintenance costs features to the sheet metal working machinery users' utility as a result of R&D labors.
Lasermak which has reliable, strong, mono block construction and highly dynamism is manufactured by combining Ermaksan's 40 year old experience in the sector with components that their quality certified in world markets.
General Specification
- High Acceleration (Max : 4G)
- High Velocity 200m/min (simultaneously) $ Accuracy ± 0,05
- Direct Drive Dynamic Axes
- High Performance Rigit Aluminium Bridge
- No Require Maintenance with No Friction, No Backlash, Linear Motor Aplications all axes (X,Y,U,V)
- Low Energy and Gas Consumption
- High, Reliable, Powerful GE-Fanuc RF Laser Source
- GE-Fanuc 16-iLB CNC Controller
- High Safety, Laser Beam Protective Windows, Easy Opening Safe Hood
- Reliable High/Low Pressure Gas System
- Automatic Controlled Synchronized Suction System
- Special Filtered, Dried Air System
- Compact Exchangeable Cartridge for 3,75",5",7.5",10" Lens Capacitive Sensor, High Pressure Cutting Head
- Long Life Rustproof,Filtered Water Cooling System
- Best Cutting Result with Constant Beam Path with Compansation Axis
- Lantek Expert CAD-CAM Software
- Film Burning
- Lasermak Automatic Cutting Technology Tables
- 3 Different Cutting Technologies for All Materials and Thicknesses
- Edge, Start_up , Power Control Function £ Automatic Nesting and Machining
- Time and Cost Calculation
- Network Connection Between Office and Machine
- Shuttle Table-Automatic loading-unloading y Restart-Retrace Features
- Reference Sensor from 3 Points and Program
- Piercing Sensor
- Part and Scrap Collecting Conveyor
- Two Propotional Valve and Special Gas System For High Pressure
LASERMAK which has reliable, strong, mono block construction and highly dynamism is manufactured by perfect combining ERMAKSAN's 40 year old experience in the sector with components that their quality certified in world markets.
Standard Equpment
- Machine Frame, 5 axes, X, Y, U, V axes, linear, motorized, Z axis servo motorized; High Speed Sensitive Laser Cutting Workbench.
- Chiller Unit, Necessary for laser source, linear motors and all optical components, equipped with a special micron rated water filter.
- CNC Control Unit, Ge - Fanuc 16/LB 10.4" LCO screen, all laser functions and maintenance screens, Ethernet RJ45, PCMCI exterior program storing, flash disk.
- Cutting Head, Precitec HP2" (4kW), HP1.5" |2.5kW)
- Easily Changeable Cartridge, Precitec 5" and 7.5" two pieces changeable cartridge. Easy changing possibility for each lens.
- Cutting Head and Capacitive Approaching Controller, Sensitive distance control with Precitec EG8010 Adjust Box.
- Piercing Sensor, Precitec sensor watches over the piercing process.
- Nozzle Set, 5 pieces per 1.0-1.2-1.5- 2.0 - 2.5 - 3.0 mm totally 30 piece nozzle.
- Optical Mirror Set, 5 pieces ll-VI folding mirros.
- Lens Set, 1 piece 5.0", 1 piece 7.5° meniscus lens on cutting head cartridges
- Cutting Head Ceramic Spare Part Set, One on cutting head; one spare. Total: 2 piece ceramic part.
- Beam Path System, Special beam path protective bellows designed for LASERMAK fed with dry and clean air.
- Proportional Gas and Piping System, Automatic programmed gas selection and pressure adjustment. Gas and piping system controlled by sensitive double proportional valve technology works at both high pressure (25 bar) and low pressure (0.1 - 6 bar). Automatic assist gas selection - Nitrogen, Oxygen, Air.
- Gas and Air Control, Pressures check fault display system to assist gases and air system.
- Clean - Dry Air System, Air source with active carbonized oil taking away filter and air drier.
- Shuttle Table, Automatic loading - unloading unit.
- Holder Clamps, 3 nos. sheet gauge point and holder clamps at each table.
- Three Point Reference Sensor and Automation, The sensor equipment and software calculates part position angle on the table and adapts to coordinate system.
- Part Program Restart - Retrace Function, Continuation of cutting from the last point with an incomplete part program. Program (retrace) or repetition to cut an area which couldn't be cut before (restart).
- Conveyor, Cut part and scrap collecting conveyor.
- Suction System, Independent suction windows system works synchronized with the cutting head.
- Warning Lamp, according to the machine working modes warns, cautions, loading - unloading modes and resonator working modes.
- Cutting Quality Perfecting Features, Cad/Cam and CNC aided functions as Power Control. Edge, and Stan: up works automatically according to material features and contours.
- CNC - Laser Control Maintenance Feature, Laser Maintenance - Diagnostic Adjustment pages and faulty data storing area on the CNC.
- Machine and Operator Safety System, Part and machine safety. A warning safety switch system for opening the hood and axes soft limits.
- Safety Cabinet, LaserVision cabinet windows protecting eyes from the laser beam.
- Laser Gas Pressure Regulator, Linde / Tanaka - Laser Mix Gas Sensitive Pressure Regulator.
- CAD/CAM Software, Lantek Expert Cut automatic tool path, automatic nesting, importing *dxf, *ctwg files, time and cost calculation, job - customer - user database storage, marking (writing or drawing on the sheet), common cut line etc.
- Cutting Technology Charts Mild Steel Stainless Steel Aluminum Galvanized Steel Automatic, tried and developed 3 technology charts per each identified material and for thicknesses by I mm steps according to contours, nozzle - lens selection, cutting parameters and speed. Frequency, power, pressure, gas selection, piercing parameters as power, timing, frequency, gas selection, increasing piercing. Edge, Power Control, Start-up parameters, cutting head route movements according to contour. Special or different materials can be added. Free database.
- LASERMAK Working Area - Electric Panel Illumination, Illumination of working area and inside of panel for easy operation and maintenance. Machine Operation Training, LASERMAK Machine installation - I week. Operating, programming, panel and maintenance training - I week, 2 trainees.
- LANTEK Expert Cut CAD/CAM Training, Cad/Cam training on LASERMAK at ERMAKSAN -1 week, 2 trainees.
Operator Training Manuals, LASERMAK operator instruction manual, resonator maintenance and instruction manual, controller 16iLi) programming manual, Lantek easy usage guide, LASERMAK electric project, LASERMAK layout plan, LASERMAK mechanical part drawings.
- Resonator Transformer, 380 - 220 V transformer 33 kva - 2,5 kW and 55 kva - 4 kW for LASERMAK Resonator.
- Lay-out Floor Plates, Necessary floor plates for installation of LASERMAK.
- PCMCI Flash Memory Card, 256 MB flash disk for program loading and backup at LASERMAK.
Optional Equipment
- 3.75" Cutting Cartridge and 3.75" Lens (for 2.5 kW) , 3.75" / 5.0" cartridge and 3.75" lens for quick cutting of thin sheets
- Extension Adaptor for Precitec 10" lens (Standard for 4 kW and above Laser Resonator powers).
- Lens Crack Sensor, Lens situation following sensor. Warning sensor warns of damage to Dirty lenses.
- Remote Diagnostic Software, Long Distance Service capabilities |machine can be diagnosed from Ermaksan via Ethernet connection at clients' plant anywhere in the world), user screen, parameters, PMC program far away reaching.
- LASERMAK Spare Consumable Part Kit,
- Ceramic Part - 2 pieces.
- Folding Mirror - 2 pieces.
- 5" Lens - 2 pieces.
- 7.5" Lens - 2 pieces.
- 1 piece 10" lens (Standard for 4 kW and above Laser Resonator powers).
- 1.0 nozzle - 10 pieces.
- 1.2 nozzle - 10 pieces.
- 1.5 nozzle- 5 pieces.
- 2.0 nozzle - 5 pieces.
- 2.5 nozzle - 5 pieces.
- 2.5 nozzle - 3 pieces.
- Automatic Motorized Focusing Laser Cutting Head, Focus point adjustable according to material type and thickness.
- Waste Gas, Dust And Fume Filtering Unit Integrated With Suction System, Filters the waste gas. dust and fume produced during cutting.
- LASERMAK CO2 Laser Beam Protective Goggles, Filters the 10.6 fm laser wave length and protects the eyes.
- SUCTION - EXTRACTION - FILTRATION UNIT (OPTIONAL)
- Independent suction windows work synchronized with cutting head. The suction window is opened as for where the cutting head is, Thus the most profitable suction is provided to avoid environment pollution.
- Extraction of polluted air via pipes
- Separation of dusts at the surface of the filter media
- Automatic cleaning of filters while working
- Easy disposal of coiected dust
- Laminated Teflon (PTFE| membrane
- Optimal cleaning qualities
- Separation efficiency above 99,99%
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